Stock Production System for Qatar

Overview

A Qatar based food company required a high-efficiency, flexible stock production system capable of producing premium-quality stocks and broths at scale, while operating within tight space, labour and process-control constraints.

Operational challenges:

• Multi-Protein Stock Production
• Product Reuse Capability
• Limited Footprint
• Reduce Heat-Up Times
• Limited Labour Availability
• Process Control & Compliance.

The Solution

DC Norris engineered a fully integrated stock production system combining traditional and advanced thermal processing technologies.

1. Rapid Heating with Jet Cook™ Technology

2. Flexible Basket System for Multi-Protein Use

3. Integrated Product Handling & Reuse

4. Compact Footprint Integration

5. Dual-Path Transfer & Filtration System

6. Vapour Reduction for Concentrated Products

7. Automation & Process Control

Equipment Specification:

• 500 Litre Stock Kettle
• Steam-operated (steam jacketed vessel)
• Integrated in-line Jet Cook system
• Multi-use basket handling system
• Basket hoist
• Optional filtration and vapour reduction modules

The Result

The final solution delivered:

• Single integrated system for both meat and fish stocks
• Operable by one operator
• Reduced heat-up time and energy consumption
• Flexible production (filtered broths vs. reduction stocks)
• Efficient product reuse and waste handling
• Full process control and traceability for food safety
• Optimised for limited space environments