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SYSTEMS
For processes requiring large batch cooling in stand-alone vessels, DCN offers a comprehensive range of static coolers featuring unique scraped surface agitators. The large surface area to product ratio allows rapid cooling times, without damage to particulates or adverse effect on quality or taste.
Our static coolers can be seamlessly integrated with a variety of equipment, including DCN kettles, vacuum trolleys, and bratt pans, enhancing your production line’s efficiency and flexibility.
Product is gently transferred to the Coolers using our vacuum transfer system and the cooling cycle is closely monitored to eliminate the risk of thermal shock and separation. Once cooled, product can then be pumped, or using the over-pressure system with sterile air, transferred into vessels. They can then be taken to the filling line for depositing, avoiding product damage and keeping losses to a minimum.
Download the DA Cooler brochure to find out more
Vacuum Cooling Vessels are designed to provide a rapid and efficient method of cooling large batches of food products, including sauces, soups, and rice.
DC Norris’ vacuum cooling solutions can cool products from 90°C to 5°C in just 45 minutes. This rapid cooling is achieved without the need for expensive refrigeration systems commonly used in other methods like scrape surface cooling, pouch cooling, and traditional blast chilling.
By eliminating the need for costly refrigeration equipment, vacuum cooling offers significant cost savings for food producers. This method is not only energy-efficient but also environmentally friendly, making it an ideal choice for the food processing industry where maintaining product quality and safety through rapid cooling is essential.
Vacuum cooling is known for its speed in rapidly reducing the temperature of hot or cooked food products. This can lead to quicker overall processing times, which can be especially valuable in a production setting.
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The patented DCN Belt Tumble Chiller has been designed for improved efficiency and faster cooling and unloading times, giving food producers savings on overall production times costs and labour.
Our Tumble Chiller rapidly chills large batches of food in flexible plastic casings to below 4°C (40°F), extending refrigerated shelf life for up to 45 days. Post-cooking, the bagged product is immersed in chilled water while the drum gently rotates, tumbling and massaging the bags to ensure thorough cooling with minimal product damage.
The jet cook and braising bar demonstrated fantastic particulate integrity, and a fresher more home cooked finished product
Ronnie Miles, Managing Director
Bells Food Group Ltd