Cook Chill Systems - DC Norris
Search icon

SYSTEMS

Cook Chill Systems

DC Norris' Cook-Chill System: An Industry Benchmark for Food Safety, Pasteurisation, Extended Shelf Life and Production Efficiency

WHAT IS COOK CHILL?

Cook Chill Systems are an economical method for large volume food production, allowing food manufacturers to prepare substantial quantities of food in advance at a Centralised Production Facility. This prepared food can then be transported to various outlets, such as restaurants and supermarkets, to be sold or served. With the ability to extend the shelf life of products up to 45 days, Cook Chill Systems ensure food safety and quality, making them an efficient and cost-effective solution for the food industry.

Guarantee Food Safety & Product Integrity
The key to ensuring food safety during extended storage is the rapid chilling of cooked products, minimising the time spent in the critical “danger zone” of 5-63°C (40-145°F), where bacterial growth accelerates. By pasteurising through high-temperature heating and promptly cooling, spoilage from microbial activity is effectively controlled. To maintain the highest quality product including optimal texture and aroma, strict refrigerated storage management is essential.
THE COOK CHILL PROCESS

Cook Chill follows a logical fully documented production cycle:

  1. Cooking: Using one of our Industrial Steam Jacketed Kettles.
  2. Fill: DCN Pump Fill Station transfers food from the Kettle into Cook Chill bags.
  3. Chill: Bags are conveyed into a Tumble Chiller or Belt Chiller and rapidly chilled.
  4. Refrigerated Storage: Sealed bags can be stored for up to 45 days.
  5. Heating & Serving: Bags can be transported to outlets such as restaurants ready to be re-heated and served.  Alternatively, bags can be emptied into a depositor and portioned into packaging such as ready meal trays.
cook chill BENEFITS
  • Savings of 5-10% possible from increased visible meat yields, control of ingredient inventory and use of standard recipes reducing food waste.
  • Build up a stock of quality food for future use
  • Consistent quality of finished product
  • Large and small particulates can be processed without damage
  • Products are packaged at pasteurisation temperatures
  • No direct human or utensil contact during the cooking or the packaging process
  • Production can be centralised for operations where food is distributed to off-site locations

Cook-Chill Brochure

Download to find out more

Speak to our food solution experts

The jet cook and braising bar demonstrated fantastic particulate integrity, and a fresher more home cooked finished product

Ronnie Miles, Managing Director

Bells Food Group Ltd

× How can I help you?