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SYSTEMS
The patented DC Norris Belt Chiller is designed for the rapid cooling of cooked food products, including soups, sauces, ready meals and other pumpable products as part of a controlled Cook-Chill process.
Following cooking in a DC Norris kettle, hot product is filled into sealed bags and transferred to the Belt Chiller, where efficient chilled-water circulation rapidly reduces the product temperature. This controlled cooling stage is critical to achieving the required Cook-Chill process, food safety and extended refrigerated shelf life.
Gentle belt movement promotes consistent cooling throughout the batch, while automated unloading helps manufacturers achieve high throughput with minimal manual handling.
Unlike traditional drum-based chillers, the Belt Cooler features a flighted belt system that gently massages the bags, optimising chilled water circulation for superior cooling performance. This innovative design significantly enhances cooling speed, particularly for viscous products.
For additional efficiency, chilled water is sprayed over the bags during the cycle, further accelerating the cooling process.
The Belt Chiller’s self-unloading system streamlines operations, unloading a 500kg batch in just 60 seconds—a drastic improvement over conventional drum chillers, which take approximately 25 minutes.
At the end of the cooling cycle, the belt lifts the bags from the water and transfers them directly into the customer’s tote bin. This automated handling system eliminates manual labour, reducing the risk of repetitive strain injuries (RSI) and improving workplace safety.
For food manufacturers seeking a high-performance belt chiller to enhance production efficiency and cooling precision, the DCN Belt Cooler sets a new industry standard.
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Our Tumble Chiller rapidly chills large batches of food in flexible plastic casings to below 4°C (40°F), extending refrigerated shelf life for up to 45 days. Post-cooking, the bagged product is immersed in chilled water while the drum gently rotates, tumbling and massaging the bags to ensure thorough cooling with minimal product damage.
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Our stainless-steel, scraped surface Industrial Steam Jacketed Kettles range from 50 to 5000 litres. These can be part of the DCN Cook-Chill System or used independently.
The DC Norris Manual Bag Emptier / Scraper is designed to facilitate the efficient and hygienic emptying of product bags, utilising roller blades for smooth product transfer. On average between 0.1 – 0.2 kgs product remaining.
The jet cook and braising bar demonstrated fantastic particulate integrity, and a fresher more home cooked finished product
Ronnie Miles, Managing Director
Bells Food Group Ltd