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SYSTEMS
We also offer In-line Continuous Processing for seamless, uninterrupted production suitable for high-volume operations and products such as beverages, baby food, pet food, condensed milk, sports and health drinks
This award-winning system can be used to replace traditional heat exchangers and combines as many as 4 of our JET COOK™ Units in sequence. Each unit is individually controlled to add the required amount of heat and shear to give the desired finished product.
Our Multi-In-line single pass system benefits from no burn-on so unlike the traditional heat exchanger, it can be operated for many hours without cleaning.
There is also a dramatic reduction in pipework length, as we can achieve a delta T of 100°C in less than 2 metres with flow rates in excess of 20,000ltrs p/h. Therefore, food producers will benefit from both reduced product waste and a smaller footprint.
In a recent installation we replaced 10 metres of heat exchangers with a single system, the benefits included dramatically reduced waste as the total weight of residual product in the pipe work after processing was less that 5kgs compared to 150kgs in the traditional heat exchanger.
This type of system is presently being used for the production of liquid food & beverage products such as condensed milk, sauces and maheu in the Middle East, Asia and Africa. We have also recently installed a large wet pet food system in the UK.
Winner of Top Futuristic Technology at the Manufacturing Excellence Awards in Dubai
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The Ready-2-Cook Steam-Jacketed industrial Kettle range has been designed to give manufacturers a simple route to food production, whilst also offering the high quality build standards you would expect from DCN. The system is ready to start cooking with minimal installation and training required.
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The new high-speed Powder Entrainment System can induct 600kg of powders in approximately two minutes.
Our patented hopper and injector nozzle system creates the ultimate vacuum to disperse powders into liquid seamlessly, eliminating agglomerations or fisheyes that typically occur when powders like milk powder, whey powder, and hydrocolloids are added directly to liquids.
This system is perfect for products with high powder content, such as wet pet food, condensed milk, fortified milk drinks, maheu, bushera, and dairy and non-dairy drink pre-mixes.
Watch milk powder being entrained in under 2 minutes.
The DCN In-Vessel Emulsifier is used to emulsify / homogenise powders and solids in the same processing vessel used to cook products.
The jet cook and braising bar demonstrated fantastic particulate integrity, and a fresher more home cooked finished product
Ronnie Miles, Managing Director
Bells Food Group Ltd