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SYSTEMS
DCN developed the Multiple Aperture Discharge System (MADS) as a solution for removing liquids / fats from products during the initial cooking process, to improve particulate integrity, flavour and texture.
The system features a valve and sieve at the base of the vessel, designed to work seamlessly with the Braising Bar and Recipe Manager*. This set-up effectively removes liquids and fats from meats and vegetables during braising, ensuring they remain dry.
When caramelising onions, the process releases a significant amount of water. Traditionally, this water collects at the bottom of the vessel, causing the onions to boil instead of braise. Our system efficiently drains this excess liquid, preventing undesirable boiling and promoting proper braising.
For meats, excess liquid can hinder achieving a desirable seared appearance and texture. By draining the liquid through the vessel’s base, our system ensures the meat remains dry, enhancing its seared look and flavour.
The drained liquid can be collected and reintegrated into the product if needed. For instance, if a sauce-style product is required, the liquid can be mixed with starch and added back, providing flexibility and enhancing the final dish.
*Recipe Manager Software is an optional extra, however braising bar is essential for this process to work.
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This versatile dual purpose machine delivers all the benefits of the Cook Tank - for stationary cooking and cooling of solid muscle items - (chicken, turkey, fish) whilst also converting into a Tumble Chiller. This gives operators the added option of cooling liquid kettle-cooked products such as soups and sauces in their Cook-Chill bags.
The DCN In-Vessel Emulsifier is used to emulsify / homogenise powders and solids in the same processing vessel used to cook products.
The jet cook and braising bar demonstrated fantastic particulate integrity, and a fresher more home cooked finished product
Ronnie Miles, Managing Director
Bells Food Group Ltd